Disc granulator for soluble fertilizer

The disc granulator is a machine widely used in the production of water soluble fertilizer granules. By wet granulation method and disc rotation, Quickly transforms soluble fertilizer powder into granules 1 a 8 mm. Compared with other soluble fertilizer granulation equipment, This model is distinguished by its economical price (3.500–16.000 USD), a granulation rate higher than 93%, ease of adjusting particle size and versatility to make both compound and soluble organic fertilizers. Besides, thanks to its optimized design, can be integrated into soluble fertilizer production plants with 1 a 20 TPH.

What soluble fertilizer granulation method is used in disc granulator?

In the production of water-soluble fertilizers, one of the most common methods is wet granulation, effectively applied in the disc granulator. This process is based on the addition of water or binder solution during the formation of soluble fertilizer granules., allowing fine powder particles to agglomerate into uniform balls quickly. Here, YUSHUNXIN can offer you liquid spraying device equipped with pan pellet machine. In general, The disc granulation process consists of 4 parts:

• First of all, feed NPK materials or organic compost powder into the rotating disc.
• Next, The spray system will add the appropriate liquid to the wet powder with a humidity of 20 % al 40 %.
• The next step, the rotating disc generates a centrifugal force which causes the wet particles of the soluble powder fertilizer to adhere to each other.
• Finally, Granulated soluble fertilizer of required size will be discharged over the edge of the disc.

Top 3 advantages of soluble fertilizer disc granulation

By producing granular soluble fertilizer on a small scale, Disc granulation stands out as one of the most reliable solutions. Because it can help manufacturers prepare high quality water soluble fertilizer granules, with great efficiency, different sizes and an affordable price.

0.5-6 TPH of granular soluble fertilizer production

A disc granulator can make 0.5 a 6 tons of granular soluble fertilizer per hour, making it suitable for both small and medium scale operations. We divide it into several models for your choice. Including SXYZ-1500 0.5–0.8 TPH for laboratory and SXYZ-3600 4–6 TPH for industrial plant.

Adjustable granule size 1-8 mm

At the same time, for soluble fertilizer granule size, can fully meet your requirements ranging from 1 mm up to 8 mm. With the disc granulator, you can control the size of soluble fertilizer pellets precisely, just by adjusting the moisture content and disc angle. Cuanta más agua, the larger the size; the less water, the smaller the size. The slower the tilt angle, the larger the size; the more pronounced, the smaller the size.

economic investment of $3,000-$15,000

Compared with other soluble fertilizer granulation machines, Disc granulators are relatively inexpensive to purchase. Solo $3,000–$15,000. Besides, They can also reduce your investment in area preparation and maintenance..

Can disc granulator be used for large scale soluble fertilizer granulation plant?

When it comes to large scale NPK soluble fertilizer granulation line, Is the pelletizing disc used? The answer is yes. Although the maximum capacity of a disc granulation machine is only 6 TPH. However, The granulation scale of soluble granule fertilizer can be expanded by combining several sets of pelletizing discs..

Taking as an example a NPK fertilizer granulation plant 10 TPH, The project can be operated using two SXYZ-3600 disk granulators in parallel. This way, The system can effectively double capacity while maintaining flexibility in operation.

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Can you offer complete disc pelletizing line for soluble fertilizer processing?

Of course. As a comprehensive manufacturer of soluble fertilizer equipment, YUSHUNXIN can offer you all the equipment of a complete disc pelletizing line. This includes the dispensing machine, the crusher, the mixer, disc pelletizer, the dryer-cooler, coating machine and bagging equipment. Besides, We offer customized disc granulation systems according to your materials, ability, budget, etc. For example,

-Organic soluble fertilizer granule production plan including composting system

-Large-scale granulated soluble fertilizer production line equipped with a double disc pelletizer

-Water Soluble Fertilizer Granulation Line with Dust Cover.

-Simple disc granulation project to produce soluble fertilizer granules with low investment.

Contact us now for your own fertilizer granulation solutions!!

Besides, If you have other requirements for disc granulation equipment or want to learn about other soluble fertilizer pellet making machines, contact us now! We also have industrial rotary drum granulators, roller extruders economic, organic fertilizer granulators latest generation for the manufacture of hard pellets, etc.