Water Soluble NPK Fertilizer Preparation Plant
Ability: 1-20 TPH
Final products: dust, granules, liquid
Cost: $300,000-$500,000
Equipment material: Q235 carbon steel or stainless steel
Description
The water-soluble NPK fertilizer preparation plant, as its name indicates, allows transforming individual materials or fertilizer compounds into high-quality NPK fertilizers with specific proportions, as 20-20-20, 30-10-10, among other common formulations on the market. So, how to start a plant to prepare soluble NPK fertilizers in powder form, granules or liquids? In this context, YUSHUNXIN can offer you customized solutions, including NPK fertilizer production lines with an approximate investment of 500.000 dollars. Contact us now and get your solution.
What is the most economical solution for a water-soluble NPK fertilizer preparation plant??
For many investors in the water-soluble NPK fertilizer preparation business, establish a powder fertilizer plant represents a highly economical and practical option.
Economic cost for the installation of your soluble NPK fertilizer plant
On the one hand, Preparation of soluble NPK fertilizers in powder form requires fewer process steps, since it normally only includes essential phases such as dosing of raw materials, trituration, mixing and final packaging, and therefore, to acquire soluble fertilizer equipment for an NPK production plant with 1 a 20 TPH, It is enough to consider an approximate budget of between 100.000 y 300.000 dollars.
Quick return on investment in your NPK fertilizer project
On the other hand, due to the excellent solubility of the NPK powder fertilizers produced, The water-soluble fertilizer production system allows generating greater commercial income, and consequently, makes it easier to recover the project investment (ROI) in a shorter period.
Are there commercial granulation plans for soluble NPK fertilizers?
Of course. There are not only rotary drum granulation systems for the industrial preparation of water-soluble granular NPK fertilizers, but also economically accessible disc pelletizing systems for the production of soluble compound fertilizers. You can freely choose the most suitable one according to the scale and budget of your NPK fertilizer production projects., as each line offers different efficiency and cost advantages.
Industrial production of soluble NPK fertilizer granules
In general, for industrial granulation of NPK fertilizers, he rotary drum pelletizing system is the most recommended option, as it allows the continuous production of soluble NPK fertilizer granules with capacities from 1 hasta 30 TPH. In other words, The annual production capacity of your water-soluble NPK fertilizer preparation plant can reach up to 150,000 tons..
At the same time, YUSHUNXIN rotary drum granulation machine for processing soluble NPK fertilizers incorporates special internal rubber or stainless steel lining, which improves erosion resistance and extends the life of the equipment.
Besides, The drum granulation system can fully meet your requirements to obtain 3–6mm NPK fertilizer granules., requiring only adjustment of the humidity of the material. Here we can offer you a customized model with a liquid solution spray device, so that product quality remains consistent even during long operating hours.
Affordable Water Soluble NPK Fertilizer Granulation
Is it possible to have a more affordable water-soluble NPK fertilizer solution?? Definitely. You can opt for one disc granulation line, which is characterized by a low initial investment cost and a compact design. For small scale water soluble NPK fertilizer preparation plant, Acquiring a disc pelletizing system represents a more economical alternative.
With complete configuration of 5TPH NPK fertilizer granule manufacturing system, You only need to plan an investment of between 100,000 and 200,000 dollars., and said system includes all the stages: dosage, mix, drying and packaging, which simplifies operational management and optimizes maintenance costs.
Besides, This line offers a granulation rate of over 93% and a pellet size range of 1 to 8 mm., allowing you to produce granular NPK fertilizer with high uniformity and excellent commercial presentation, while promoting rapid and homogeneous dissolution in intensive agricultural applications.
What equipment is needed to produce water soluble NPK liquid fertilizer?
The equipment necessary for produce water soluble NPK liquid fertilizer includes filters, sterilizers, reactors and filling machines.
Filter
The filter can effectively remove suspended solids, organic matter, heavy metals and other impurities in organic liquid fertilizers to ensure the purity of water-soluble organic fertilizers.
Sterilizer
In the production process of water-soluble liquid organic fertilizer, the sterilizer plays a key role. It is mainly used to kill harmful bacteria or inhibit the growth of microorganisms to ensure product safety and stability..
Reactor
In the production process of water-soluble liquid fertilizers, the reactor plays a key role. The reactor is used to evenly mix various fertilizer raw materials, additives and water to ensure that the composition ratio of water-soluble liquid fertilizer is constant. A commonly used chelating agent is acid etilendiaminotetraacético (EDTA).
filling machine
The filling machine is an automated production equipment, which is generally used to fill materials in different shapes, as water-soluble liquid organic fertilizers, in containers of various specifications. According to the requirements of different water-soluble liquid organic fertilizer products, water-soluble liquid organic fertilizer is poured into the container according to a certain proportion and weight.
What are the raw materials to produce NPK water soluble fertilizers?
The main raw materials for producing water-soluble NPK fertilizers include the following:
- What are the raw materials to produce NPK water soluble fertilizers?
- The main raw materials for producing water-soluble NPK fertilizers include the following:
- Urea: High nitrogen content, until 46%, the highest nitrogen content among solid nitrogen fertilizers, easily soluble in water and highly hygroscopic.
- Potassium dihydrogen phosphate: Contains phosphorus and potassium elements. The phosphorus content is 52% and the potassium content is 34%. It has good solubility in water and is suitable as a source of phosphorus and potassium for water-soluble fertilizers..
- Potassium nitrate: The nitrogen content is 13,9% and the potassium content is 38,7%. Can provide sources of both nitrogen and potassium. It has good solubility and low hygroscopicity.
- calcium nitrate: Contains two elements, nitrogen and calcium. Calcium content is high, which helps improve the hardness and quality of crops.
- calcium nitrate: Contains calcium and nitrogen, suitable for crops that need to supplement calcium.
- Magnesium sulfate, boric acid, Zinc sulfate and other medium and trace element raw materials are used to supplement other nutrients needed by crops.
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