Solution for the manufacture of liquid NPK fertilizers cost $100000
Description
The installation of a NPK liquid fertilizer production line with a cost of 100.000 dollars requires proper planning of equipment selection and production processes. This article will discuss how to make NPK liquid fertilizer, The equipment needed and how to make liquid fertilizer from dry fertilizer. And present the selection of chelating machines and filling machines suitable for NPK liquid fertilizer production lines with a budget of US$100,000.
How to make liquid NPK fertilizer?
NPK liquid fertilizer is a nitrogen-rich fertilizer (N), match (P) and potassium (K), which is widely used in agriculture to promote plant growth. The key to producing liquid NPK fertilizer lies in the selection and formulation of raw materials to ensure the nutritional balance of the final product..
Raw material preparation: To make NPK fertilizer, First it is necessary to select the appropriate nitrogen sources, phosphorus and potassium. Commonly used materials are urea (which provides nitrogen), monoammonium phosphate (diammonium phosphate) (which provides phosphorus), potassium sulfate or potassium chloride (which provides potassium). These raw materials must be weighed accurately according to the target proportion.
Dissolution and mixing: Add the heavy solid raw materials to the reactor and add appropriate amount of water to dissolve them. Use a water-soluble fertilizer mixer to ensure uniform dissolution and prevent sedimentation. The temperature and time of the dissolution process are controlled to ensure a complete reaction.
Preparation and chelation: After dissolution, Trace elements and chelating agents are added to improve the absorption and utilization rate of NPK liquid fertilizer. The selection and use of chelating agents must take into account their impact on the stability of the entire formulation..
Filtration and purification: After enough mixing, it is necessary to filter the liquid to remove insoluble impurities and ensure the purity of the product.
Packaging and storage: The packaging can effectively protect the NPK liquid fertilizer, making it less likely to leak or deteriorate during transportation. Besides, You can package the solution in containers of appropriate size. For example, small packages are 250 ml a 1 L, medium packages are 2 L a 5 L, large packages are 10 L a 20 L and the barrels are 50 Hills. Easy to sell and transport.
What kind of equipment is NPK liquid fertilizer production line with cost $100,000?
With a budget of $100,000, a complete NPK liquid fertilizer production line is required, covering all equipment from production to packaging. Key equipment includes mixers, reactors, chelating machines and filling machines.
Mixer: used to mix and dissolve raw materials. The selection of medium capacity equipment can Effectively reduce the production cost of fertilizer NPK liquid.
Reactor: Small reactor made of stainless steel, taking into account both cost control and corrosion resistance.
chelating machine: It is used to add trace elements and chelating agents to improve the absorption rate of active ingredients in NPK liquid fertilizer.
Máquina llenadora: To ensure the efficiency and quality of finished product packaging, choose suitable semi-automatic equipment for small-scale NPK liquid fertilizer production.
What is the performance of a NPK liquid fertilizer production line with a cost of $100,000?
A NPK liquid fertilizer production line with a cost $100,000 puede producir de 1 a 2 tons of NPK liquid fertilizer per hour. This production range is suitable for small and medium size NPK liquid fertilizer manufacturers. In general, a production line for organic pellets 1 ton/hour may require approximately 1.400 square meters of space. Of course, This is just an estimate and the exact area required depends on the specific device configuration. You can contact us to get your exclusive water soluble organic fertilizer production plan.
How to make NPK liquid fertilizer from dry materials?
To make NPK liquid fertilizer from dry materials, you just need to buy a shredder. He molinillo de fertilizantes solubles en agua It can break raw materials into smaller, easy-to-handle powders to facilitate the processing and production of water-soluble compound fertilizers.. The crushers suitable for organic liquid fertilizer production line with a cost of $100,000 They are SXNS-40 urea crusher and SXLTF-500 chain crusher..
If you also want to use it to return the crushed material in the NPK liquid fertilizer production process. YUSHUNXIN recommends that you choose a chain shredder. Can meet your needs. If you have smaller requirements for output size. We recommend using a urea crusher. The particle size of NPK raw material after crushing is 0,3 a 0,5 mm.
Chelating machine suitable for NPK liquid fertilizer production line with a cost of $100,000
A chelating machine suitable for a NPK liquid fertilizer production line with a cost of $100,000 with a capacity of 2 cubic meters. It costs around 10.000 dollars. It is made of inner material of stainless steel 316l Corrosion resistant for extended life. Besides, The modular design of the chelating machine makes it easy to maintain and replace parts, which helps reduce the long-term cost of NPK liquid fertilizer. Not only does it have a stirring shaft inside. Stirring power is from a variable frequency motor of 5,5 kW, which can completely dissolve NPK compound. It is also equipped with filter media, as filter screens or filter elements, to intercept and physically remove solid particles and impurities in the liquid.
Besides, the chelation tank uses anaerobic fermentation and enzymatic hydrolysis processes. Anaerobic fermentation can decompose organic matter through the metabolic activities of microorganisms. Enzymatic hydrolysis is the process of decomposition of biological macromolecules by catalyzing them by specific enzymes.. Besides, The chelation tank is equipped with a temperature and pH control system. The temperature control range is 30 a 80℃(precisión±1℃).
Filling machine suitable for NPK liquid fertilizer production line with a cost of $100,000
A máquina llenadora suitable for a NPK liquid fertilizer production line $100,000 you just need 4 fillers. Its price is around 25.000 dollars. The precision of our filling machine is ±0.5% (control del medidor de flujo másico). Filling speed varies from 10 a 30 barrels/minute (adjustable) and the applicable container is 5L to 25L barrels. Y su tasa de recuperación de líquido residual es ≥99,3%.
Besides, Dual channel filling system has been designed to process packages of different specifications at the same time. Can automatically identify container location. Prevent leakage of NPK liquid fertilizer. At the same time, can also complete the integrated operation process of fill-seal-label.
If you are also interested in organic fertilizer production line, NPK granular fertilizer production line and phosphate fertilizer production line. Don't hesitate to contact us for information. We have a professional technical team. Customize your exclusive fertilizer production plan for you!
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